Automotive
and Aerospace
Filtration.

SYNTHETIC FILTRATION FABRICS FOR THE AUTOMOTIVE INDUSTRY

The automotive industry frequently renews calls for increasingly advanced filtering performance to achieve the best results throughout every stage of the production process. Filter media play a key role as an integral part of modern automobile systems. 
SAATI offers a wide range of filter media solutions to meet the requirements of car manufacturers, automobile parts manufacturers and injection moulding specialists.
SAATI’s synthetic fabric meshes feature precise, compact mesh openings, good thermal stability and resistance to chemicals.
Depending on the final application, dedicated solutions and customization are possible for both the fabric and the fabricated part.

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a u t
o m o
t i v e
a e r
o s p
a c e

Do.
What?

WFILTER FABRICS

SAATI offers its customers a wide range of filter fabrics for the needs of all automotive sectors. These fabrics can meet the highest performance requirements, thanks to ongoing research and considerable experience built up over the years.

Do.
How?

HQUALITY AND
CUSTOMIZATION

SAATI’s synthetic fabric meshes stand out for their exceptional quality, attained as the result of a carefully organised and controlled production process. The Marketing and R&D teams work alongside the customer to find optimal solutions to bolster innovation in the automotive industry.

Custom
Solutions.

PERSONALISED DESIGNS FOR PROMPT SOLUTIONS TO ANY NEEDS

During several decades of creating fabrics for filters, fabrics for screen printing and chemicals in a diverse range of sectors, such as for the personal protection and military vehicle armouring field, SAATI has been able to develop a huge number of products and solutions, able to provide high quality solutions for a host of applications. However, research never comes to a standstill. Day after day, it is the harbinger of new solutions, new ideas, new technologies, new, increasingly efficient and high-performing applications. Our Marketing and R&D departments work alongside each customer to find the most suitable solution for each specific need, together, in a process of continual improvement and ongoing innovation.
 

why not, is better than why

Examples
of Finished
Products.

SOME OF OUR ACCOMPLISHMENTS OVER THE YEARS

US Single and Double Seams Tubes (or Endless Tubes)
Pleated Cartridges
US or Heat Slit Ribbons

Diesel Water
Separation.

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Advanced Diesel injection systems are working at high pressure under strict mechanical tolerances making continuous lubrication a priority.
The presence of water droplets and solid particles could seriously affect the lubrication performance and therefore the overall efficiency of the water separation system.
SAATI understands that fine filtration is necessary in order to meet these increasing demands and have developed a complete range of advanced woven media.

SPECS

  • Customized hydrophobic treatment (Hyphobe®)
  • Consistent pore structure
  • High open area
  • Uniform thickness
  • Exceptional tensile strength
In tank fuel filter
Die cut parts

In Tank
Fuel Filter.

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Liquid-particle separation applications in the automotive filed are more and more often requiring innovative filter medias characterized by high filtration efficiency and high particle retention  capacity. Monofilament based reverse plain dutch weaves, which were a standard for in tank fuel pump filters, are being more and more substituted by depth filter media increasing in this way the general filtration performances granted by the filter.
In order to fulfill the enhanced requirements of new generation filter system, Saati has developed a new multi layer filter media for the projects of tomorrow: SAATIMOTION MLM.

SPECS

  • Woven mesh for protection enhancement
  • Thick non woven layer for depth filtration
  • Thin non woven layer as barrier

BENEFITS

  • High filtration efficiency: increased protection
  • High dust holding capacity: improved capacity and lifetime duration
  • high stiffness: woven mesh layer grants excellent mechanical properties and an improved workability
Injector Filter
Cut to Length Tubes
Continuous Tubes
Slit Ribbons

Injector
Filter.

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Gasoline injectors, due to their tight tolerances, require to be protected by a high precision filter system.
SAATIMOTION PA woven meshes are the ideal solution for their precise and consistent mesh opening and for the high open area which helps in keeping low the pressure drop at the filter.
For high temperature application with particular fuels, like biofuels, as well as for the engines of tomorrow, Saati has introduced a new generation of meshes for injectors based on PEEK fibers.
PEEK fabrics show an outstanding chemical and thermal resistance, combined with high mechanical and hydrolysis resistance, which makes them the ideal candidates for fuel filtration in severe conditions.

SCR AdBlue Filter

SCR/AdBlue®
Filter.

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Liquid-particle separation applications in the automotive filed are more and more often requiring innovative filter medias characterized by high filtration efficiency and high particle retention capability. Among all one of the most demanding one in terms of filtration efficiency and DHC is AdBlue filtration in SCR systems.
SCR systems are very sensitive to contamination (small particles could affect the porosity of the catalyst) and poisoning (some chemicals could destroy the chemistry of the catalyst making it ineffective), for this reason also the additive used has to be very pure and clean. In order to match the requirements the system has to be provide by a dedicated filter system which could protect all the relevant system component (feed pump, dosing unit and injectors).
In order to fulfill the enhanced requirements of new generation filter system, Saati has developed a new multi layer filter media: SAATIMOTION MLM.

SPECS

  • Woven mesh for protection enhancement
  • Thick non woven layer for depth filtration
  • Thin non woven layer as barrier

BENEFITS

  • High stiffness: woven mesh layer grants excellent mechanical properties and an improved workability
  • High filtration efficiency: increased protection
  • High dust holding capacity: improved capacity and lifetime duration
  • High stiffness: woven mesh layer grants excellent mechanical properties and an improved workability
Folded Bag Obtained from Continuous Slit Ribbon

Silica
Gel.

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Radiators for coolant are often made of aluminum. In most advanced application, there’s the need of giving the radiator a perfect protection against any way of corrosion. Sodium dioxide powder (silica gel) is often used in order to absorb traces of water or chemicals from the cooling liquid flowing into the radiator.
In order to contain Silica gel particles a textile bag made of PP or PPS monofilament is used. Woven meshed grants a precise particle containment and a low flow resistance through the bag.

Cut to Length Tubes
Continuous Tubes
Slit Ribbons

Air
Conditioning.

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HVAC systems provided with a Receiver/Drier subassembly are very often provided with a filter used to trap debris which could be potentially present in the system and could reduce the overall efficiency of the system.
Saati high precision woven meshes are ideal for this application, in particular Saati has developed an polyamide mesh, SAATIMOTION PA 60/32, specifically dedicated to HVAC application in the automotive sector.

Other
Applications.

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SAATIMOTION PA, PES and PP fabrics, with their narrow and consistent pore size distribution, are ideal for many other automotive related filtration applications, such as:
•    Transmission/gearbox filter
•    Engine air filter
•    Hydraulic suspension filter
•    Air intake filter (hydrophobic screen for tuning applications)
•    Power steering filter
•    ABS filter
•    Oil filter by pass
•    Water reservoir filter
•    Windshield wiper filter.
 

Our
Products.

EXPERIENCE, PASSION AND ONGOING RESEARCH ARE AT THE HEART OF OUR PRODUCTS

Everything that takes shape in SAATI’s factories is the product of research, technology, passion, and collaboration with the customer. It is a continually evolving world, which grows thanks to the ongoing effort put into keeping one step ahead of the market’s needs and keeping pace with our customers’ requirements. What you’ll find here is a selection of the many products we can offer, including with solutions reserved and exclusive for a particular customer: and if a product does not already exist, we’ll create it in compliance with any specific requirements you have.
 

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Technical
Textiles.

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Fabricated Parts.

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Conveyor Belts.

Ask for
Information.

WE’RE HERE, READY TO LISTEN TO ALL YOUR NEEDS

Over the years, SAATI has created thousands of different solutions, sometimes to launch on the market, other times to dedicate to a customer’s specific needs. A fundamental part of our work is giving the utmost support in order to respond efficiently, effectively and with innovation to all our current and future customers’ needs. Whatever your project, for whatever industrial application, whether you’re designing a new product or improving one you already manufacture, please do not hesitate to contact our Sales or Marketing teams: together we’ll find the best solution for you.

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